Basic Equipment, WEDM
... Exceptional flexibility
... Accurately ground-in references
... Repeatable accuracy
... Double-sided parallel references
... Fits all machine tables with 25 or 50 mm pitch.
Basic Equipment, Macro
... Allows fully automated production
... Links all your machines together
... Z-references with automatic air-blast cleaning
... X and Y references of cemented carbide
... Repetition accuracy 0.002 mm
... Turbo locking – enhanced clamping force.
Holders and vices for mounting in mounting heads
Supervice solves setting-up problems for the most frequently occurring sizes of workpiece – small to medium-sized.
The high repetition accuracy not only allows presetting and fast setup; it also provides a solid foundation for rational series production. The springback is minimal and resonance damping is significant. Add this together and you have a very firm grip on production. SuperVice delivers more than others dare to promise.
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Mounting Heads
... Setup done in seconds
... Gives maximum workpiece precision
... Utilises the machine capacity
... More stable than any other system
... Minimal vibration
... Minimises resonance
Holders for mounting in chuck adapters
The holders have been adapted for modern machines with high flushing pressure. These holders are mainly intended for clamping small to medium-sized workpieces on the zero line of the machine.
An example is the manufacture of electrodes for die-sinking EDM. The electrode is manufactured on its holder in the wire EDM machine. The electrode on its holder is then ready for immediate use in the die-sinking EDM machine, without intervening mounting operations and adjustments.
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Chuck adapters
A wide range of chuck adapters for clamping workpieces on pallets in the Macro, MacroJunior and Mini systems. An ever-growing field of application is the manufacture of precision parts for the medical industry; another is the manufacture of electrodes for die-sinking EDM.
The chuck adapters can interconnect all your machines to form a single system. All chuck adapters are hardened and rust-resistant.
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3Ruler ruler system
The 3Ruler ruler system has been developed for clamping medium-sized and large workpieces in machines with a parallel or U-shaped machine table, as well as for machines with a frame table. The rulers, which have built-in height adjustment, are used singly or in pairs.
With the aid of 3Ruler, rectangular or round workpieces, lightweight or heavy, large or small, are located on the machine zero line, without risk of collision. A comprehensive range of accessories gives an unsurpassed range of applications.
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Adapter elements
Adapter elements allow machining of complex geometries, even if the machine is not the very latest model. The range includes products for swivelling or height adjustment, as well as plain spacer elements.
All adapter elements are hardened and rust-resistant.
3P three-point mounting
... Can be aligned in the machine
... Gives great flexibility
... Excellent value for money
... Easy cleaning
... Mounting on or above the zero line of the machine
EconoRuler System
... Machine-adapted ruler lengths
... Repeatable accuracy with the aid of reference elements
... Stable mounting of large workpieces
... A broad range of accessories gives great flexibility
Rotating spindles
Really small parts that are difficult to produce in lathes or grinders can usefully be wire-EDMed using a rotating spindle on the machine table.
Presetting and inspection
Machine can be used either for active machining or for non-productive setting-up operations on an idle machine.
You can optimise machine capacity by presetting away from the machine in a presetting station, while the machine is actively working on another workpiece.
So – preset away from the machine, lift in the preset package, secure it with a few simple manual operations, press the start button and the wire EDM machine is working again – One Minute Set-up.
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3R Zeroline
The Starter-Set 3R Zeroline Mini with clamping support 300 and clamping support 180 is appropriate as basic equipment for manual operation on all WEDM machines with Zeroline table. The manual clamping system with exchangeable support lips allows also collision free clamping.
The clamping supports are quick installed on each Zeroline machine table. The starter set is expandable with all System 3R standard and HP vices and workpiece holding elements, anytime.
Unimatic
Support for the lateral mounting of workpiece.
... Functional height 30 mm... Maximum workpiece weight 12 kg
... Maximum workpiece dimensions 150 x 100 x 100 mm
... Weight 0.3 kg
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Frame systems
Frames are large palletising systems adapted to the WEDM machine table dimensions. Frames are available for Macro WEDM.
Frames
The rugged design enables large workpieces to be clamped and changed in the WEDM machine with repeatable accuracy.
Adjusting/designing the clamping bars to the specific workpieces significantly reduces the clamping and alignment effort.
ICS Zeroline
... Application: Small parts up to 3 kg
... Adaptation height: 7 mm
... Height of the clamping element: 13 mm
... Mounting: 2 screws M5, spacing 22 mm,
... tightening torques 5 Nm